Sharp Announces New CCDs for Security and Automotive Applications

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Sharp announces 8 new progressive scan CCDs in its iSHartina family:


RJ31N3AA0DT: 1/1.8-inch 2MP Color CCD (25fps @60MHz)
RJ31N3AD0DT: 1/1.8-inch 2MP Color CCD (50fps @65MHz)
RJ31N4AA0DT: 1/1.8-inch 2MP B/W CCD (25fps @60MHz)
RJ31N4AD0DT: 1/1.8-inch 2MP B/W CCD (50fps @65MHz)
RJ32S3AA0DT: 2/3-inch 5MP Color CCD (9fps @60MHz)
RJ32S3AD0DT: 2/3-inch 5MP Color CCD (15fps @60MHz)
RJ32S4AA0DT: 2/3-inch 5MP B/W CCD (9fps @60MHz)
RJ32S4AD0DT: 2/3-type 5MP B/W CCD (15fps @60MHz)
2:15 PM

BeSang Licenses its 3D IC Technology to Hynix

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PR Newswire: BeSang announces a patent license agreement with SK hynix. The license agreement covers a broad range of 3D IC products offered by SK hynix Inc. One of BeSang's 3D technologies covers image sensors:

12:48 PM

Sony Forecasts Lower Image Sensor Sales

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SeekingAlpha's Sony quarterly earnings transcript updates on its image sensor business status:

"Next is Devices. Sales for the fiscal year are expected to be below the August forecast due to lower-than-expected sales of image sensors. We also expect sales to decrease year-on-year. Operating income is expected to be below the August forecast due to the decrease in sales and we expect operating income to decrease significantly year-on-year."

Daniel Ernst - Hudson Square Research:

"And then second question on the weakness that you noted in image sensors, can you parse that between image sensors sold into the digital still camera market versus image sensors sold into the smartphone market. Are the 2 diverging i.e., DSC sales are going down but image sales to smartphones continues to be strong, or not?"

Masaru Kato - Sony CFO:

"On the image sensor questions, yes, we have lowered somewhat the forecast for the semiconductor business. And in image sensors, what you said is correct in that it is mainly due to the decline in the digital still cameras. Now this is an industry-wide phenomenon. So since we have a very nice market share in this area, if the market goes down, our sales will be affected. On the smartphone side, this is still a growing market for us."

Timothy Lash - Third Point LLC:

"One follow-up on electronics -- on electronics, your semiconductor business, your Devices business is lower than forecast. You've sort of kept your CapEx in line. Any thought to adjusting your capital spending in that unit as the revenue forecasts come down?"

Masaru Kato - Sony CFO:

"Okay. Now, we have -- in the semiconductor area, most of the CapEx is in image sensors. We do have other areas, such as logic, LSIs and gaming chipsets. But these areas do not carry big CapEx. And it is image sensors. Here in this image sensors, in the long term, we still see growth. But since we have already made a lot of investment, we do have the manufacturing base for growth in this area. So yes, we will continue to invest in image sensors as necessary but it might not be in the kind of magnitude that we have been doing in the past several years."

From Sony presentation slides:

12:25 PM

Sony Applies for GS Pixel Patent

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Sony patent application US20130277535 "Solid-state image sensor and electronic device" by Takeshita Kaneyoshi and Nomoto Kazuki presents two CCD-like structures to implement CMOS GS pixel:

2:33 PM

Curiosity-Controlled Camera Proposed

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Tech-On: Dentsu ScienceJam developed a wearable camera that automatically takes a short video when the wearer becomes curious about something. The camera, named "neurocam," has a "brain wave sensor" by NeuroSky Inc. And based on the brain activity measurement, the value of an index called "Curiosity Degree" is calculated. When the value exceeds a certain threshold, the camera automatically starts shooting a five-second video (GIF animation) and saves it.

Neurocam by Densu ScienceJam
NeuroSky's Brainwave sensor
2:30 PM

Renesas Announces H.265 Codec IP

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Renesas announces the development of video codec IP supporting HEVC/H.265 encoding and decoding. The new hardware IP supports up to 4K2K resolution (4096 × 2160) at a frame rate of 30fps or 2-channel Full HD 1080p at 60fps (one 1060p60 channel, according to other source). Data processing has been optimized to reduce the latency from the point at which data input starts to the point when the corresponding output starts to as little as 3 ms.

Sales of the new IP are expected to start in November this year.

2:17 PM

TI Announces New Video Processors

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PRNewswire: TI is introducing three new DaVinci video processors, the DM388, DMVA3 and DM383. DM388 is an enhanced version of the older DM385 processor for 1080p60 security camera. It adds 3D motion compensated noise reduction to ISP with H.264 encoder of the older chip. DMVA3 is a programmable vision coprocessor to run video analytics algorithms in security systems. DM383 is an image processor for the automotive dashboard cameras.

TI DM388 Block Diagram
11:46 AM

Transparency Market Research on Camera Module Market

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Transparency Market Research is known by its controversial market reviews, such as US Image Sensor Market report. The new report is called "Global Camera Module Market - Industry Analysis, Size, Share, Growth, Trends, and Forecast, 2013- 2019." The global camera module market was worth $12.00B in 2012 and is expected to reach $43.06B in 2019, growing at a CAGR of 19.7% from 2013 to 2019. Asia Pacific was the largest market for camera modules in 2012 due to countries such as China, India, Taiwan, Korea, Japan and Singapore supporting their growth. North America was the second largest market. However, later in the PR Europe is called the second largest market for camera modules and is expected to see growth rate of 19.3 % from 2013 to 2019.

Among different applications, smartphone and tablet PC sector is the largest and is expected to grow at the rate of 21.9% from 2013 to 2019, followed by consumer electronics (excluding smartphone and tablet PC) in 2012. The global shipments of camera modules in smartphones were about 80% of the global market in 2012. LG Innotek enjoys the maximum revenue share at present.

Transparency Market Research believes that CCD-based camera modules take 8.7% of the total market value:

12:13 PM

Sony Announces 4.1MP CCD for Industrial Applications

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Sony announces 4.1MP 1/1.8-inch CCDs for Industrial Cameras featuring the industry's smallest 3.1µm pixel with improved sensitivity and smear. The new ICX808ALA (B&W) and ICX808AQA (color) CCDs have 2-channel output and deliver 18fps at full resolution.

1:13 PM

Nokia Lumia 1020 vs Nikon D800

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The Electrical Engineer blog compares image quality of Nokia Lumia 1020 based on 1.1um pixels with Nikon D800e DSLR having 4.9um pixel size. As expected, D800 is better, but in many cases the images are quite comparable - amazing job on Nokia side.
12:28 PM

Advantages of Angle Seat Valves

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angle valve
ROTEX Angle Seat Valve
The term “angle valve” or “angle seat valve”refers to a family of on-off and control valves that have a “Y” pattern body style, and use linear action to lift a piston off a seat to open and close the valve, while providing a very tight shutoff. By having the seat on an angle, the piston can be pulled out of the flow path, eliminating its obstruction, and therefore provide maximum flow. These valves are known for their large flow rates, they can operate with zero differential pressure and with high process media temperatures. Additionally, it’s a good choice for fluids with higher viscosities and also with dirty process media. They are an excellent choice for water and steam. Angle valves are also a good choice in hazardous areas when the accompanying pilot valve is located outside of the hazardous area.

Angle valves are piloted by air and have a service life well in to the millions of cycles. Usually a three way solenoid valve is used to operate the valve. The air pressure from the pilot valve is used in the angle valve actuator to provide linear movement to the piston. Double acting valves have no spring and depend on the supply air to determine the valve position. Spring return valves use springs in the actuator housing to return the valve to its resting state.

The top of the angle valve usually includes some type of “dome” position indicator, such as a red or yellow visual beacon.

These valves deliver millions of continuous cycles in demanding applications such as steam, water, and aggressive media. Working pressures above 500 psi and able to withstand temperatures to around 400 deg. F. The valve body materials are typically 316 stainless steel or brass, with wetted materials being 316 ss or CF3M. Process connections include NPT, ANSI flanges, socket weld, butt weld, tri-clamp (sanitary), tube ends, etc. The are available in NC/ NO/ Bi-Directional, can be easily converted from NC to NO, double acting to single acting. The actuators come with threaded/ NAMUR ports and these valves do not require lubricated pilot air. They are ideally suited for vacuum service and can be used in extremely fast acting applications up to 1000 cycles per hour with expected life of over 10 million cycles.

Pelican Imaging Capabilities Demo

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Geek.com publishes Pelican Imaging demo shown at the Qualcomm Uplinq conference:

11:43 AM

Rambus Presents PicoCam

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EETimes reports that Rumbus presented the world's smallest camera at Trillion Sensors Summit being held in Stanford University these days. So far Medigus and Awaiba made the smallest sensors for endoscopy. Medigus' 1mm2 imager is said to cost about $1,000.

Rambus presented a lens-free camera that is said to be significantly cheaper and smaller than these tiniest imagers. The company created an 80um diffractive grating from which it was able to reconstruct a poor but visible image of the Mona Lisa. The technique requires significant computation to deliver even a blurry image, however the company sees an initial opportunity to enter the market as a thermal camera. The Mona Lisa picture required computation on the order of 350 million multiple-accumulates.

Rambus got its first experimental results back in August and it aims to publish the results soon.


Update: The presentation slides can be downloaded here.
9:13 AM

Consumer Reports Questions 4K Video Value

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While Sony and Panasonic bet on 4K ecosystem to give a boost to their imaging businesses, Consumer Reports lab compares HD TV quality with the new 4K systems and finds the improvement is quite marginal: "As long as Ultra HD TVs command a premium price over comparably sized HD sets, it's hard to justify the extra expense, especially given the reality that UHD's advantages over regular HD will be lost in most typical home-viewing situations."

Meanwhile, EETimes India writes that Panasonic is going to cut 7,000 jobs in its semiconductor unit and is in talks to sell some of its fabs to TowerJazz. Panasonic denies these reports, saying that nothing has been decided yet. Panasonic strategy presentation from Sept 18, 2013 confirms that the semiconductor business' future is unknown, although nothing specific is said on image sensors part of it:



Update: AFP publishes more details on Panasonic semiconductor rumors.
5:10 AM

Image Sensors 2014 Announces More Speakers

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Image Sensors Conference to be held in London, UK on March 18-20, 2014, announces latest additions to its already impressive list of confirmed speakers:
  • Patrick Denny, Senior Research Engineer, Valeo
  • Shoji Kawahito, Brookman Labs / Shizouka University
  • Laurent Jamet, Co-Founder and Director Business Development at ISORG
  • Piet De Moor, Project Leader for Image Sensors at IMEC
  • Juha Alakarhu, Head of Imaging Technology at Nokia
  • Peter Seitz, Professor, Ecole Polytechnique Fédérale de Lausanne at EPFL
  • Prof Takeharu Goji Etoh, Ritshumeikan University
  • Jörg Kunze, Senior Electronics Developer and Lead Architect Technology & Innovation, Basler
There is also a new workshop confirmed "A Million Images per Second and Beyond" by Renato Turchetta, CMOS Sensor Design Group Leader at Rutherford Appleton Laboratory. (Another, earlier confirmed workshop is led by Albert Theuwissen).
1:36 AM

Image Sensors in University of Dayton

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Andrew Sarangan, Professor & Associate Director of the Electro-Optics Graduate Program at University of Dayton, OH talks about the University's image sensor works. Some highlights:
  • Making InSb hybrid sensors cheaper
  • How to extend Si detector sensitivity to 6um wavelength
  • Polarization and extended UV sensing, and more:
11:20 PM

BAG FILTERS

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BAG FILTER TECHNOLOGY


A baghouse  or fabric filter  is an air pollution control device that removes particulates out of air or gas released from commercial processes or combustion for electricity generation.

Bag Filter/ Houses are often used to control the emission of pollutants in :

  • Power plants
  • steel mills
  • pharmaceutical producers
  • food manufacturers
  • chemical producers 
  • other industrial companies 
The bag houses for control emission of air pollutants came into widespread use in the late 1970s after the invention of high-temperature fabrics (for use in the filter media) capable of withstanding temperatures over 350°F.


DESIGN ASPECTS:

Following  are the scientific procedure is adopted for designing of Bag Filters:
  • For calculating filtering area selection of filtering velocity is done from reference tables based on material properties.
  • This filtering velocity needs to be corrected to suit the actual operating conditions.Following four factors are considered.
1.Application Factor : It varies for oily,moist,agglomerating material and depending on continuous/intermittent operation. e.g.0.9 for heavy dust loads and continuous operation.
2.Temperature Factor: It varies as per gas stream temperature. e.g.1.0 for temperature upto 45 deg
3.Particle size factor : It depends on the particle size. e.g.0.8 for below 3 micron.
4.Dust load factor : It varies as per dust loading per volume of gas stream.e.g.1.2 for 10 or less grains/cu.ft.






  • In addition to the filteration velocity,consideration of "CAN VELOCITY" is critical while sizing bag filter. CAN VELOCITY is the velocity in the flow passages between the filter bags.
  • With high CAN VELOCITY,the dust particles,which have been cleaned off the bags,get re-entrained in the gas stream. This re-entrained dust gets re-deposited on the bags. This results in higher pressure drop and consequential deterioration in bag filter performance.
  • The CAN VELOCITY is selected based on the material,bag length. This decides the bag filter housing.
Unlike electrostatic precipitator where performance may vary significantly depending on process and electrical conditions, functioning baghouses typically have a particulate collection efficiency of 99% or better, even when particle size is very small.

Background information

Filtration, using cloth filter as media is one of the most reliable, efficient and
economic methods by which particulate matter can be removed from gaseous
streams. The theory of removal of particulate matter by a bag filter is not
thoroughly known. It is postulated that the initial deposition of particles takes
place through interception and impingement of the particles on the filter bags
because of combined activity due to diffusion, electrostatic attraction and gravity
settling.
A bag filter consists of numerous vertical bags of 120 to 400 mm diameter and 2
to 10 m long. They are suspended with open ends attached to a manifold. The
hopper at the bottom serves as a collector for the dust. The gas entering through
the inlet duct strikes a baffle plate, which causes the larger particles to fall due to
gravity. The carrier gas then flows to the tubes and then outward through the
fabric leaving the particulate matter as a cake on the bag surface.



 Efficiency during pre-coat formation is low but increases as the pre-coat (cake) is
formed. Once formed, the pre-coat forms part of the filtering medium that helps in
further removal of the particulate matter. The accumulation of dust increases the
air resistance of the filter media and therefore filter bags have to be periodically
cleaned. They are cleaned by rapping, shaking or vibration or by pulse jet or
reverse jet air flow, causing the filter cake to be loosened and to fall in the
hopper. The normal velocity at which the gas is passed through the bags is 0.4 to
1 m3/minute.
The efficiency of bag filters are affected by the following four main factors:
1. Filter ratios – Filter ratio is defined as the ratio of carrier gas volume to gross
filter area, per minute flow of gas.
2. Filter media – It is important to have filter media that are temperature
resistant, resistant to chemical attack and abrasion resistant.

3. Temperature – Fabric filters do not perform properly if the gas temperature  exceeds the upper withstand limit of the fabric material. Generally the upper temperature limit for bag filters is about 290oC. Another temperature related problem occurs when the stream contains a reactive gas like SO2 and SO3 that can form acid if the temperature in the bag filter falls below the dew point.
4. Bleeding – Bleeding is penetration of the fabric by the fine particles and can occur when the weave is too open or if the filter ratio is too high.

 Filter Cleaning

Following are the common methods of filter cleaning in a bag filter:
  •  Rapping
  • Shaking
  • Reverse air flow (back wash)
  •  Pulse jet
        The latest technology of cleaning is high pressure cleaning with pulse jets. In a pulse jet bag filter, periodically a jet of high pressure air is blasted down the inside of the bag which is supported internally by a wire frame. During the cleaning operation, the bag is collapsed on the frame because of the pressure of the gas being cleaned on the outside. When the bag is inflated, the dust cake is loosened and falls into the hopper below. The two important advantages of the method are, there are no moving parts and continuous cleaning is possible.
        It is
        Bag Filter with showing Duct
        not necessary to isolate an entire row or a compartment from service.
        In improved pulse jets, the only nozzle for passing compressed air above the bag
        is replaced by a venturi on the top of the bag so that all the air pressure is used
        to create a pressure wave down the inside of the bag. With this mechanism, even
        hygroscopic particles are removed but the disadvantage is due to high
        mechanical stress that can rupture the bags.
        Pulse jet bag filters were designed to operate at higher air to cloth ratio than
        other cleaning styles while handling the same volume of airflow in a small physical shape. Generally requiring less housing, the pulse jet filters relies on filter bags that hang vertically and are firmly held in place by clamps, snapbands or holddowns.
        When dust laden gas enters the system and comes in contact with the filters, the dust is collected on the outside surface. To clean the filters, a blast of compressed air is directed into the top opening of the filter. The air is supplied through a blowpipe which feed into venturies (to increase the velocity) located above each filter. The air blast creates a shockwave that causes the fabric to flex down the length of the filter. As the filter flexes, the dust cake fractures and dust falls into the hopper below. The cleaning frequency and cycle for the pulse jet system is critical for maximum efficiency and is set by an adjustable timer to ensure proper cleaning. Pulse jet cleaning requires no moving parts, cleans on demand.


        Bag House in Steel Plant


        F I LT ER CLEANING USING PULSE JET

        A comparison between low ratio bag filters and high ratio bag filters has been
        drawn and shown below.

         The advantages & disadvantages of high ratio bag filter are as follows:
        1. More compact design due to higher filter velocities
        2. On-line cleaning of bags, compartment isolation not needed
        3. Bags and cage replacement from the clean air side of the unit.
        4. Operating temperature limited by synthetic filter media
        5. Bag cage required for every bag
        6. Limited bag length (upto 8 m)
        7. Bag life less than reverse gas type low ratio filter.

        The advantages & disadvantages of low ratio bag filter are as follows:
        1. Use of woven fiber glass media up to 450o F
        2. Bag length up to 36 feet
        3. Increased bag life compared to high ratio
        4. Larger ground space required
        5. Off-line cleaning necessary
        6. Increased capital cost

         The general arrangement of bag filter based on low ratio design and high ratio
        design is shown in figure

        Working Principle of Bag Filter:

         

        Filter Media
        While selecting the filter media for bag filters, the following characteristics of the
        carrier gas needs to be considered.

        • Carrier gas temperature
        •  Carrier gas composition
        •  Carrier gas flow rate
        • Size, shape and concentration of dust particles in the carrier gas.

        As for the fabric concerned, its abrasion resistance, chemical resistance, tensile
        strength and permeability needs to be considered. The physical properties of
        some common fabrics are shown below.

         Operating temperature 0C is maximum continuous, tensile strength in kg/cm2
        The summary of various filter media that are applied in bag filter is given below.

          BAG FILTER TECHNOLOGY -WORLD EXPERIENCE

               1.Tallawara Power Station

                  The first medium pressure pulse jet type bag filter was installed on oneunit of 30 MW boiler at Tallawarra Power station in 1982 (by ABB Alstom and named Optipulse filter). The bag filter contained 648 acrylic bags. The pulse jet bag filter uses a medium pressure (200-500 kPa) pulsing system to clean the bags. This optipulse system feature large, fast opeing pulse valves and an air distribution system to the bags of much larger diameter than those normally used on conventional high pressure pulse systems.This is done in order to minimise pressure losses. No venturi is used at the top of the bag so that in combination with the air distribution system, the pulse energy generated by the fast acting valve is not dissipated,allowing effective pulsing of long filter bags. The optipulse features a unique gas distribution system. In earlier pulse jet filters, dust laden gas enters the bag filter via the hopper and risen upwards to the bags. In doing so, the dust cleaned off the bags during the on-line pulsing had to overcome the upward gas flow in order to settle in the hoppers for removal. This upward flow limited the length of bags which could be cleaned. In the optipulse system, gas enters the bag sideways across the bags, so that the gas flow is across and down, actually assisting removed dust to fall to the hopper.

                   2.Tennyson, Bulimb, Callide A

                   In Queensland, the Queensland Electricity Commission (QEC) placed order for installing bag filters in twenty eight boiler units at Tennyson, Bulimba and Callide Power stations, which were commissioned in 1983. At the time of placement of order, this was the largest air pollution control contract ever let in Australia. All bag filters were fitted with PTFE filter bags, some of which are still in operation today. The PTFE filter bags can sustain operation for 5 years but the cost was around US 130$ each in 1982. The boilers at Tennyson and Bulimba were of the stroker type, while the
        boilers at Callide fired pulverised coal. The bag filters on each 32 MW boiler unit at tennyson were fitted with 1080 filter bags 6 m long. The bag filters on each 16 MW boiler units at Bulimba were fitted with 714 filter bags 6 m long. The bag filters at Tennyson and Bulimba performed satisfactorily. The bag filters at four units of 30 MW boiler units at Callide power station did not perform well and the PTFE filter bags were unable to filter the fine ash particles generated from the power station. The resultant differential pressure was high and the fine ash particles migrated through the filter media. Following investigations, the problem was overcome by extending another 33% filter area to the existing one. Each of the 30 MW boiler unit 21 at callide power station was extended to contain 1440 filter bags 6 m long. The bag filters operated satisfactorily.

                   3.Munmorah Power Station, Unit 4


                 
           In 1986, the ECNSW placed order for optipulse filter for the 350 MW pulverised coal fired unit 4 at Munmorah power station. The fabric filter was to be installed within the existing 4 gas path, 3 field ESP. the workscope included the supply of new goods and personnel elevator, ID
        fans, motors and silencers. He bag filter consist of eight separate compartments, each containing 1140 acrylic filter bags 7.2 m long, giving a total of 9120 bags and a filter velocity of 0.02 m/s. The emission level was 50 mg/Nm3 and the DP across the filter bags was 1.65 kPa. Each of the eight compartments can be isolated for servicing. The eight compartments were formed by adding a division wall along the centreline of each of the four ESP gas flows and modifying the inlet ducting system to allow the installation of additional inlet dampers. The entire outlet ducting system was replaced to accommodate new outlet dampers, silencers and ID fans. The plant was commissioned in 1988 and performed satisfactorily. The initial set of bags was replaced after 33,000 service hours, due to gradually rising DP limiting unit load. Less than 100 bags were found to be defective and replaced during the total service hours. There is no bag filter bypass and there was no noticeable effect from boiler start-up or shutdown. Boiler start-up and flame stabilisation at low load is done using light fuel oil having 1% minimum sulphur content. The boiler problems occurred
        during the life of bags includes number of incidents of tube leaks and a serious incident of flame out during start-up when 1000 litres of oil reached the bags. At this stage a white plume was visible at the stack top and oil could be seen running down the inside of the bag filter case. The bag filter experienced very high DP and the boiler was shut down. The plant was restarted with oil firing to heat the fabric filter and evaporate the oil, after which the unit was brought back to normal operation. Within three days there was no noticeable effect from the incident.

                       4.Liddel Power station Units 1 to 4


                            In 1989 ABB Alstom received an order from ECNSW to retrofit optipulse bag filters within the existing ESP on the four units of 500 MW boilers at Liddell power station. The existing ESP contained 5 gas paths each of 3 fields. The gas flows from primary to secondary air heaters were kept separate in order to avoid high resistivity part of the resistivity Vs temperature curve. The secondary gas stream was running at about 110oC and the primary gas stream at about 170oC. The scope for the project included the following parameters:

        •  Mixing the primary and secondary gas streams before the gas reached

        the bag filter Upgrading the ID fans by adding new impellers and
        motors

        • Supply of a compressed air system
        •  Supply of goods and personnel elevator
        •  Supply of all control systems and instrumentation necessary for the

                   operation of the plant

        •  Modifying the ash removal system.

        The bag filter for each boiler unit contained 14664 filter bags 8 m long.The bag filter contains five gas flows. The bag filter was installed during a 10 week outage. The bag filter operated satisfactorily and bags were replaced after 23,000 service hours. The bag replacement was
        necessitated by a gradual rise in DP and bag shrinkage. The shrinkage causes the bags to become tight on cages and reduces the effectiveness of the cleaning system.Shrinkage of acrylic filter bags in high ratio filters has become a major concern in recent years. Initially the filter material was fabricated using Dralon T fibre manufactured by Bayer-Germany. Now Bayer has stopped
        the manufacture of Dralon T. Therefore, alternative homopolymer acrylic materials are used.



        FUME EXTRACTION SYSTEM




        BAG HOUSE IN HYUNDAI STEEL






        The Bag house used for the fume extraction in Steel Plant have very specific design considering all parameters used in processing of the steel.

        Most baghouses use long, cylindrical bags (or tubes) made of woven or felted fabric as a filter medium. (For applications where there is relatively low dust loading and gas temperatures are 250°F or less, pleated, nonwoven cartridges are sometimes used as filtering media instead of bags.).Dust-laden gas or air enters the baghouse through hoppers (large funnel-shaped containers used for storing and dispensing particulate) and is directed into the baghouse compartment. The gas is drawn through the bags, either on the inside or the outside depending on cleaning method, and a layer of dust accumulates on the filter media surface until air can no longer move through it. When sufficient pressure drop (delta P) occurs, the cleaning process begins. Cleaning can take place while the baghouse is online (filtering) or is offline (in isolation). When the compartment is clean, normal filtering resumes.
        Baghouses are very efficient particulate collectors because of the dust cake formed on the surface of the bags. The fabric provides a surface on which dust collects through the following four mechanisms:
        • Inertial collection - Dust particles strike the fibers placed perpendicular to the gas-flow direction instead of changing direction with the gas stream.
        • Interception - Particles that do not cross the fluid streamlines come in contact with fibers because of the fiber size.
        • Submicrometre particles are diffused, increasing the probability of contact between the particles and collecting surfaces.
        • Electrostatic forces - The presence of an electrostatic charge on the particles and the filter can increase dust capture.
        A combination of these mechanisms results in formation of the dust cake on the filter, which eventually increases the resistance to gas flow. The filter must be cleaned periodically.



        FILTER BAGS :


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        P84_Polyimide_Filter_Bags_in_Tublar_Dust
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        11:19 PM

        STM Imaging Milestones in Q3 2013

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        STMicro published Q3 2013 report with a list of milestones achieved in the quarter. There are few imaging-related ones:
        • Started deliveries of a new high-value dedicated Image Signal Processor to a leading consumer brand.
        • Sampled and demonstrated to automotive market leaders a new high-performance Image Signal Processor and image-sensor chipset with advanced features for automotive and security applications.
        • Announced a new family of gyroscopes specifically optimized for image stabilization on mobile phones and cameras.
        11:45 AM

        WorleyParsons opportunities in Toronto – PMC Engineers

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        WorleyParsons opportunities in Toronto – PMC Engineers



        WorleyParsons Abu
        Dhabi office was recently awarded a contract by the Zakum Development Company
        (ZADCO – 28% owned by ExxonMobil) to provide Project Management Consultancy
        (PMC) services overseeing Front End Engineering Design (FEED) being executed by
        SNC Lavalin in Toronto.

        The project involves
        an to upgrade to the existing Zirku

        SMIC Sees Strong Growth in Image Sensors

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        SeekingAlpha's transcript of SMIC Q3'13 earnings call mentions a strong growth in image sensors:

        T.Y. Chiu, CEO:

        "In ...areas such as the CIS, and we believe that -- and we already are seeing a very, very strong growth in the customer that we have, that they are becoming the dominant players in some of these mid to low-end CIS. And as they expand into the high-end market, I think they will be doing very well. So I think for us, our strategy is to pick the right customers and work with them, and serve them as they need."

        "Over the next few years we anticipate differentiated products such as CIS ...to transition to more advanced nodes."

        "For the CIS, actually we are actually at, you know, 0.13 and working on the 12-inch 65nm."

        Eric Chen, Daiwa Securities:

        "Okay. For your CIS clients, the 65nm process you talked about, that's for the domestic client or for the US client, foreigner client?"

        T.Y. Chiu, CEO:

        "We are actually having a lot of new clients working with us, so both domestic and overseas clients."

        Eric Chen, Daiwa Securities:

        "Uh-huh. I see. But in terms of the growth, it's mainly from the foreigner client, right? Is that right?"

        T.Y. Chiu, CEO:

        "In terms of the -- this year's growth? Are you talking about this year's growth?"

        Eric Chen, Daiwa Securities:

        "I'm talking about the next year growth."

        T.Y. Chiu, CEO:

        "I think that it could be both. It could be both, yeah."
        2:37 AM

        Edwin Roks Becomes Teledyne CTO

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        Business Wire: Edwin Roks, Teledyne-DALSA EVP and GM in Holland, is promoted to become the whole Teledyne CTO. Edwin has been in image sensor industry for a long time, starting from Philips Semiconductor, then joined DALSA when it acquired Philips image sensor business.
        1:33 AM

        Pentax DSLR Features "Anti-Aliasing Filter Simulator"

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        A newly announced Pentax K-3 DSLR features "the world’s first AA filter simulator, which reproduces the effects created by an optical AA filter. By applying microscopic vibrations to the CMOS sensor during exposure, the K-3 minimizes false color and moiré. You have a choice of three settings to obtain the desired effect: “TYPE 1” to attain the optimum balance between image resolution and moiré; “TYPE 2” to prioritize moiré compensation; and “OFF” to prioritize image resolution. Thanks to this innovative feature, the K-3 offers the benefits of two completely different cameras — the high-resolution images assured by an AA-filter-free model, and minimized false color and moiré assured by an AA-filter-equipped one. You can switch the AA filter effect on and off as you wish."

        A Youtube video shows how it works:

        1:40 PM

        SMIC Opens Center for Vision, Sensors and 3DIC

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        PRNewswire, EETimes: SMIC announces the formation of SMIC's Center for Vision, Sensors and 3DIC (CVS3D). CVS3D consolidates SMIC's R&D and manufacturing capabilities for silicon-based sensors, TSV and other middle-end wafer process (MEWP) technologies. MEWP technology has led to significant advancements in CMOS image sensors, 3D stacked devices, and high performance TSV-based 2.5D and 3D systems-in-package (SiP). The formation of CVS3D is a strategic step in SMIC's technology differentiation strategy as SMIC expands its technology offerings to a global customer base. One of SMIC customers is said to be already in production using CVS3D's technology offerings, a few customers have multiple additional products in qualification.
        12:15 AM

        Interpolating Image Data

        online engineering degree/engineering degree online/online engineering courses/engineering technology online/engineering courses online/engineering technician degree online/online engineering technology/electronic engineering online
        EETimes published a nice story saying that when interpolating an image data, one needs to care not only about the interpolated data continuity, but also about the continuity of its first derivative. A discontinuity in the first derivative may create visible artifacts. The second derivative can be discontinuous, though.
        12:52 PM

        Sony and Samsung System LSI Compete for 16MP Smartphone Slot

        online engineering degree/engineering degree online/online engineering courses/engineering technology online/engineering courses online/engineering technician degree online/online engineering technology/electronic engineering online
        Korea IT News reports that Samsung LSI and Sony are competing for a primary sensor supplier status for a 16MP sensor in the oncoming Sansung Galaxy S5 phone. Sony used to have an absolute power on 13MP CIS for smartphones market. However, in the second half of this year, Samsung System LSI is said to be catching up with Sony at a high speed.

        Samsung is said to keep its existing suppliers for Galaxy S5 camera module, lens and AF actuator, while its System LSI Division and Sony are fiercely competing over a spot as a CIS main supplier. It is reported that Sony is currently proposing an exclusive distributorship contract for 16MP CIS for a set period of time with Samsung Electronics’ Wireless Business Division. Sony is said to focus solely on Samsung Electronics’ smartphones for its CIS business. Meanwhile, Samsung System LSI has started mass production of 8MP sensor for smartphones and is sampling 13MP and 16MP sensors. System LSI Division plans to increase 300mm CIS wafer input from 4,000 wafers a month to 8,000 in its Giheung Plant. With the increased production, a greater cost reduction effect is also anticipated.

        "We have no reason not to work with Sony or System LSI Division as long as they can prove their 16 million pixel CIS performance and mass-production capacities," explained an insider from Samsung Electronics’ Wireless Business Division. "Things will take shape around the year end because even a camera module sample test has not been completed yet."

        Update: Samsung Q3 2013 earnings report forecasts "high-pixel image sensor demand to increase" in Q4 2013.
        12:33 PM

        Senior-PDS CHECKER - ONSHORE PROJECTS-WORLEYPARSONS

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        Job Title: Principal Project Designer,
        Senior-PDS CHECKER - ONSHORE PROJECTS



        Job Type: Full-time



        Location of Job: Houston, TX 77027 US (Primary)



        Job Description

        ·        
        PDS Checking and previous onshore experience required.
        Heavy checking experience. Must be able to supervise small groups and

        BASIC ELECTRICAL DESIGN

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         ASH  HANDLING SYSTEM

           

        BUS BAR Arrangement of 33 KV SWGR :


        Basic Electrical Engineering  Design questions and answers



        1.Why star delta starter is preferred with induction motor?

        Star delta starter is preferred with induction motor due to following reasons:
        • Starting current is reduced 3-4 times of the direct current due to which voltage drops and hence it causes less losses.
        • Star delta starter circuit comes in circuit first during starting of motor, which reduces voltage 3 times, that is why current also reduces up to 3 times and hence less motor burning is caused.
        • In addition, starting torque is increased and it prevents the damage of motor winding.

        2.State the difference between generator and alternator

        Generator and alternator are two devices, which converts mechanical energy into electrical energy. Both have the same principle of electromagnetic induction, the only difference is that their construction. Generator persists stationary magnetic field and rotating conductor which rolls on the armature with slip rings and brushes riding against each other, hence it converts the induced emf into dc current for external load whereas an alternator has a stationary armature and rotating magnetic field for high voltages but for low voltage output rotating armature and stationary magnetic field is used.

        3.Why AC systems are preferred over DC systems?

        Due to following reasons, AC systems are preferred over DC systems:
        a. It is easy to maintain and change the voltage of AC electricity for transmission and distribution.
        b. Plant cost for AC transmission (circuit breakers, transformers etc) is much lower than the equivalent DC transmission
        c. From power stations, AC is produced so it is better to use AC then DC instead of converting it.
        d. When a large fault occurs in a network, it is easier to interrupt in an AC system, as the sine wave current will naturally tend to zero at some point making the current easier to interrupt.

        4.How can you relate power engineering with electrical engineering?

        Power engineering is a sub division of electrical engineering. It deals with generation, transmission and distribution of energy in electrical form. Design of all power equipments also comes under power engineering. Power engineers may work on the design and maintenance of the power grid i.e. called on grid systems and they might work on off grid systems that are not connected to the system.


        MAIN BUS TO Breaker INCOMING connection arrangement


        5.What are the various kind of cables used for transmission?

        Cables, which are used for transmitting power, can be categorized in three forms:
        • Low-tension cables, which can transmit voltage upto 1000 volts.
        • High-tension cables can transmit voltage upto 23000 volts.
        • Super tension cables can transmit voltage 66 kV to 132 kV.

        6.Why back emf used for a dc motor? highlight its significance.

        The induced emf developed when the rotating conductors of the armature between the poles of magnet, in a DC motor, cut the magnetic flux, opposes the current flowing through the conductor, when the armature rotates, is called back emf. Its value depends upon the speed of rotation of the armature conductors. In starting, the value of back emf is zero.

        7.What is slip in an induction motor?

        Slip can be defined as the difference between the flux speed (Ns) and the rotor speed (N). Speed of the rotor of an induction motor is always less than its synchronous speed. It is usually expressed as a percentage of synchronous speed (Ns) and represented by the symbol ‘S’.

        8.Explain the application of storage batteries.

        Storage batteries are used for various purposes, some of the applications are mentioned below:
        • For the operation of protective devices and for emergency lighting at generating stations and substations.
        • For starting, ignition and lighting of automobiles, aircrafts etc.
        • For lighting on steam and diesel railways trains.
        • As a supply power source in telephone exchange, laboratories and broad casting stations.
        • For emergency lighting at hospitals, banks, rural areas where electricity supplies are not possible.


        9. Explain advantages of storage batteries

        Few advantages of storage batteries are mentioned below:
        • Most efficient form of storing energy portably.
        • Stored energy is available immediately because there is no lag of time for delivering the stored energy.
        • Reliable source for supply of energy.
        • The energy can be drawn at a fairly constant rate.



        CT arrangement: 

        10. What are the different methods for the starting of a synchronous motor.

        Starting methods: Synchronous motor can be started by the following two methods:
        • By means of an auxiliary motor: The rotor of a synchronous motor is rotated by auxiliary motor. Then rotor poles are excited due to which the rotor field is locked with the stator-revolving field and continuous rotation is obtained.
        • By providing damper winding: Here, bar conductors are embedded in the outer periphery of the rotor poles and are short-circuited with the short-circuiting rings at both sides. The machine is started as a squirrel cage induction motor first. When it picks up speed, excitation is given to the rotor and the rotor starts rotating continuously as the rotor field is locked with stator revolving field.

        11. Name the types of motors used in vacuum cleaners, phonographic appliances, vending machines, refrigerators, rolling mills, lathes, power factor improvement and cranes.

        Following motors are used: -
        • Vacuum cleaners- Universal motor.
        • Phonographic appliances – Hysteresis motor.
        • Vending machines – Shaded pole motor.
        • Refrigerators – Capacitor split phase motors.
        • Rolling mills – Cumulative motors.
        • Lathes – DC shunt motors.
        • Power factor improvement – Synchronous motors.

        12. State Thevenin’s Theorem:

        According to thevenin’s theorem, the current flowing through a load resistance
        Connected across any two terminals of a linear active bilateral network is the ratio open circuit voltage (i.e. the voltage across the two terminals when RL is removed) and sum of load resistance and internal resistance of the network. It is given by Voc / (Ri + RL).



        CT back end & Outgoing cable connection from CTs:


        13. State Norton’s Theorem

        The Norton’s theorem explains the fact that there are two terminals and they are as follows:
        • One is terminal active network containing voltage sources
        • Another is the resistance that is viewed from the output terminals. The output terminals are equivalent to the constant source of current and it allows giving the parallel resistance.
        The Norton’s theorem also explains about the constant current that is equal to the current of the short circuit placed across the terminals. The parallel resistance of the network can be viewed from the open circuit terminals when all the voltage and current sources are removed and replaced by the internal resistance.

        14. State Maximum power transfer theorem

        The Maximum power transfer theorem explains about the load that a resistance will extract from the network. This includes the maximum power from the network and in this case the load resistance is being is equal to the resistance of the network and it also allows the resistance to be equal to the resistance of the network. This resistance can be viewed by the output terminals and the energy sources can be removed by leaving the internal resistance behind.

        GAP for Cable Laying:

        15. Explain different losses in a transformer.

        There are two types of losses occurring in transformer:
        • Constant losses or Iron losses: The losses that occur in the core are known as core losses or iron losses. Two types of iron losses are:
        o eddy current loss
        o Hysteresis loss.
        These losses depend upon the supply voltage, frequency, core material and its construction. As long as supply voltage and frequency is constant, these losses remain the same whether the transformer is loaded or not. These are also known as constant losses.
        • Variable losses or copper losses: when the transformer is loaded, current flows in primary and secondary windings, there is loss of electrical energy due to the resistance of the primary winding, and secondary winding and they are called variable losses. These losses depend upon the loading conditions of the transformers. Therefore, these losses are also called as variable losses.

        16. Explain different types of D.C motors? Give their applications

        Different type of DC motors and their applications are as follows:-
        • Shunt motors: It has a constant speed though its starting torque is not very high. Therefore, it is suitable for constant speed drive, where high starting torque is not required such as pumps, blowers, fan, lathe machines, tools, belt or chain conveyor etc.
        • Service motors: It has high starting torque & its speed is inversely proportional to the loading conditions i.e. when lightly loaded, the speed is high and when heavily loaded, it is low. Therefore, motor is used in lifts, cranes, traction work, coal loader and coal cutter in coalmines etc.
        • Compound motors: It also has high starting torque and variable speed. Its advantage is, it can run at NIL loads without any danger. This motor will therefore find its application in loads having high inertia load or requiring high intermittent torque such as elevators, conveyor, rolling mill, planes, presses, shears and punches, coal cutter and winding machines etc.

        17. Explain the process of commutation in a dc machine. Explain what are inter-poles and why they are required in a dc machine.

        Commutation: It is phenomenon when an armature coil moves under the influence of one pole- pair; it carries constant current in one direction. As the coil moves into the influence of the next pole- pair, the current in it must reverse. This reversal of current in a coil is called commutation. Several coils undergo commutation simultaneously. The reversal of current is opposed by the static coil emf and therefore must be aided in some fashion for smooth current reversal, which otherwise would result in sparking at the brushes. The aiding emf is dynamically induced into the coils undergoing commutation by means of compoles or interpoles, which are series excited by the armature current. These are located in the interpolar region of the main poles and therefore influence the armature coils only when these undergo commutation.

        18. Comment on the working principle of operation of a single-phase transformer.

        Working principle of operation of a single-phase transformer can be explained as
        An AC supply passes through the primary winding, a current will start flowing in the primary winding. As a result, the flux is set. This flux is linked with primary and secondary windings. Hence, voltage is induced in both the windings. Now, when the load is connected to the secondary side, the current will start flowing in the load in the secondary winding, resulting in the flow of additional current in the secondary winding. Hence, according to Faraday’s laws of electromagnetic induction, emf will be induced in both the windings. The voltage induced in the primary winding is due to its self inductance and known as self induced emf and according to Lenze’s law it will oppose the cause i.e. supply voltage hence called as back emf. The voltage induced in secondary coil is known as mutually induced voltage. Hence, transformer works on the principle of electromagnetic induction.



        CT back end & Out going cable connection from CTs:

        19. Define the following terms:-

        • Reliability,
        • Maximum demand,
        • Reserve-generating capacity,
        • Availability (operational).

        Reliability: It is the capacity of the power system to serve all power demands without failure over long periods.
        Maximum Demand: It is maximum load demand required in a power station during a given period.
        Reserve generating capacity: Extra generation capacity installed to meet the need of scheduled downtimes for preventive maintenance is called reserve-generating capacity.
        Availability: As the percentage of the time a unit is available to produce power whether needed by the system or not.

        20. Mention the disadvantages of low power factor? How can it be improved?

        Disadvantages of low power factor:
        • Line losses are 1.57 times unity power factor.
        • Larger generators and transformers are required.
        • Low lagging power factor causes a large voltage drop, hence extra regulation equipment is required to keep voltage drop within prescribed limits.
        • Greater conductor size: To transmit or distribute a fixed amount of power at fixed voltage, the conductors will have to carry more current at low power factor. This requires a large conductor size.


        21. State the methods of improving power factor?

        Methods of improving power factor:
        • By connecting static capacitors in parallel with the load operating at lagging power factor.
        • A synchronous motor takes a leading current when over excited and therefore behaves like a capacitor.
        • By using phase advancers to improve the power factor of induction motors. It provides exciting ampere turns to the rotor circuit of the motor. By providing more ampere-turns than required, the induction motor can be made to operate on leading power factor like an overexcited synchronous motor.

        22. State the factors, for the choice of electrical system for an aero turbine.

        The choice of electrical system for an aero turbine is guided by three factors:
        • Type of electrical output: dc, variable- frequency ac, and constant- frequency ac.
        • Aero turbine rotational speed: constant speed with variable blade pitch, nearly constant speed with simpler pitch- changing mechanism or variable speed with fixed pitch blades.
        • Utilization of electrical energy output: in conjunction with battery or other form of storage, or interconnection with power grid.

        23. What are the advantages of VSCF wind electrical system?

        Advantages of VSCF wind electrical system are:
        • No complex pitch changing mechanism is needed.
        • Aero turbine always operates at maximum efficiency point.
        • Extra energy in the high wind speed region of the speed – duration curve can be extracted
        • Significant reduction in aerodynamic stresses, which are associated with constant – speed operation.

        24. Explain the terms real power, apparent power and reactive power for ac circuits and also the units used.

        • Real Power: It is the product of voltage, current and power factor i.e. P = V I cos j and basic unit of real power is watt. i.e. Expressed as W or kW.
        • Apparent power: It is the product of voltage and current. Apparent power = V I and basic unit of apparent power is volt- ampere. Expressed as VA or KVA.
        • Reactive Power: It is the product of voltage, current and sine of angle between the voltage and current i.e. Reactive power = voltage X current X sinj or Reactive power = V I sin j and has no other unit but expressed in VAR or KVAR.

        25. Define the following: Average demand, Maximum demand, Demand factor, Load factor.

        • Average Demand: the average power requirement during some specified period of time of considerable duration is called the average demand of installation.
        • Maximum Demand: The maximum demand of an installation is defined as the greatest of all the demand, which have occurred during a given period. It is measured accordingly to specifications, over a prescribed time interval during a certain period.
        • Demand Factor: It is defined as the ratio of actual maximum demand made by the load to the rating of the connected load.
        • Load Factor: It is defined as the ratio of the average power to the maximum demand.


        26. Explain forward resistance, static resistance and dynamic resistance of a pn junction diode.

        • Forward Resistance: Resistance offered in a diode circuit, when it is forward biased, is called forward-resistance.
        • DC or Static Resistance: DC resistance can be explained as the ratio of the dc-voltage across the diode to the direct current flowing through it.
        • AC or Dynamic Resistance: It can be defined as the reciprocal of the slope of the forward characteristic of the diode. It is the resistance offered by a diode to the changing forward current.

        27. How does Zener phenomenon differ from Avalanche breakdown?

        The phenomenon when the depletion region expands and the potential barrier increases leading to a very high electric field across the junction, due to which suddenly the reverse current increases under a very high reverse voltage is called Zener effect. Zener-breakdown or Avalanche breakdown may occur independently or both of these may occur simultaneously. Diode junctions that breakdown below 5v are caused by Zener Effect. Junctions that experience breakdown above 5v are caused by avalanche-effect. The Zener-breakdown occurs in heavily doped junctions, which produce narrow depletion layers. The avalanche breakdown occurs in lightly doped junctions, which produce wide depletion layers.

        28. Compare JFET’s and MOSFET’s.

        Comparison of JFET’s and MOSFET’s:
        • JFET’s can only be operated in the depletion mode whereas MOSFET’s can be operated in either depletion or in enhancement mode. In a JFET, if the gate is forward-biased, excess-carrier injunction occurs and the gate-current is substantial.
        • MOSFET’s have input impedance much higher than that of JFET’s. Thus is due to negligible small leakage current.
        • JFET’s have characteristic curves more flat than that of MOSFET is indicating a higher drain resistance.
        • When JFET is operated with a reverse-bias on the junction, the gate-current IG is larger than it would be in a comparable MOSFET.

        30. Explain thin film resistors and wire-wound resistors

        a. Thin film resistors- It is constructed as a thin film of resistive material is deposited on an insulating substrate. Desired results are obtained by either trimming the layer thickness or by cutting helical grooves of suitable pitch along its length. During this process, the value of the resistance is monitored closely and cutting of grooves is stopped as soon as the desired value of resistance is obtained.
        b. Wire wound resistors – length of wire wound around an insulating cylindrical core are known as wire wound resistors. These wires are made of materials such as Constantan and Manganin because of their high resistivity, and low temperature coefficients. The complete wire wound resistor is coated with an insulating material such as baked enamel

        31. What is a differential amplifier? Also, explain CMRR.

        Differential Amplifier: The amplifier, which is used to amplify the voltage difference between two input-lines neither of which is grounded, is called differential amplifier. This reduces the amount of noise injected into the amplifier, because any noise appearing simultaneously on both the input-terminals as the amplifying circuitry rejects it being a common mode signal.
        CMRR: It can be defined as the ratio of differential voltage-gain to common made voltage gain. If a differential amplifier is perfect, CMRR would be infinite because in that case common mode voltage gain would be zero.

        SOME MORE QUESTIONS TO BE ANSWERED FOR BETTER ELECTRICAL KNOWLEDGE

        1. How grounding is different than earthings?
        2. What is diversity factor in electric installations?
        3. Explain Marx circuit.
        4. Why human body feel electric shock?
        5. What is the principal of motor?
        6. What is power factor?
        7. Should power factor be low or high?
        8. Difference between field rheostat and armature rheostat.
        9. Why field rheostat is kept in minimum position?
        10. Why armature rheostat is kept in maximum position?
        11. What is meant by derating factor?
        12. What is stiffness factor?
        13. What is the dependency of stiffness on load angle??
        14. What is 100% protection of generator? Why 100% is not used but 95% is generally used?
        15. What is the difference between a Verilog task and Verilog function?
        16. What is the unit of magnetic flux density?
        17. Why increase in current leads to increase in conductor temperature?
        18. How can a equal potential zone be carried out in conductors?
        19. What is essential to prove safe isolation of electrical circuit?
        20. What is the ratio of true power to apparent power in an AC circuit?
        21. What is power relay?
        22. Differentiate between power relay and reverse power relay.
        23. What is the suitable transmission voltage?
        24. What is the maximum operating temperature for a thermoplastic insulated cable?
        25. Explain the working of variable frequency transformer?
        26. Which oil can be used in transformer?
        27. What is excitation in case of DC motor?
        28. Why is the starting current high in DC motor?
        29. What is rotary phase converter?
        30. Differentiate between digital phase converter and ordinary phase converter.
        31. What is knee point voltage?
        32. List the advantages of star-delta starter with induction motor?
        33. Which type of transformer is used for lighting loads?
        34. What is star-delta transformer?



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        11:35 PM

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