engineering information technology : industry

Showing posts with label industry. Show all posts

SMC - Fms200. Automation Station working at Palo Alto College

...

This video demonstrates the SMC FMS 200 Automation Station, installed at Palo Alto College. It is a flexible manufacturing system used for teaching and training in automation.

Video Summary:

The FMS 200 system consists of multiple stations working together to simulate an industrial manufacturing process. Workpieces (usually plastic blocks) are transported through the stations.

1. Conveyor and Storage/Sorting Station

Workpieces are fed into the system via a conveyor belt. [00:05]

The system may detect the type, color, or properties of the workpiece. [00:15]

2. Processing/Assembly Station (Processing/Assembly Station)

One station uses pneumatic cylinders or other mechanisms to process or assemble parts. [00:25]

Drilling, pressing, or screwing may be simulated using a small robotic arm or robot. [00:30]

3. Material Handling Station

A robotic arm or pick and place unit is used to pick up parts from one location and place them in another. [00:40]

These robotic arms are often controlled by pneumatics or servo motors.

4. Inspection/Quality Control Station

The processed parts are inspected for quality. Light or position sensors may be used to verify that the process is complete and correct. [01:05]

5. Integrated System

The video demonstrates the seamless integration of all stations. [00:01:30 - 00:03:00] Workpieces are moved between stations by conveyor belts, with precise sequence and timing controlled by a master controller (such as a PLC).

This training series is designed to provide engineering and technical students with hands-on experience learning and practical experience on the principles of industrial automation, including the operation of PLCs, sensors, pneumatic systems, and robots in a simulated environment.

Automatic Bottle Filling and Capping Machine using PLC | Industrial Engineering Projects

...

This video from Nevon Projects explains the operation of a PLC-controlled automatic bottle filling and capping machine, an industrial engineering project demonstrating process automation. [00:16]

Summary of the PLC-based Automatic Bottle Filling and Capping Machine:

This system integrates the filling and capping processes into a single machine, using a PLC and sensors to control all movements. [00:27]

1. Filling Process

Bottle Feeding: Empty bottles are conveyed onto a conveyor belt. [00:41]

Positioning: The system pushes empty bottles to a position below the filling head. [00:44]

Filling: Liquids are filled using a system. Piston and Syringe Arrangement: High Accuracy Dispensing of Liquids into Bottles [00:47] This technique ensures precise liquid volumes, similar to those found in large-scale production. [01:02]

2. Capping Process

Transportation: Once the filling is complete, The bottles are then transported to the capping section. [01:05]

Cap Alignment: A rotating disc ensures that each cap is aligned and placed in the correct position for capping. [01:11]

Cap Placement: The machine places the cap onto each bottle using a motorized mechanism designed for speed and accuracy. [01:17]

Cap Tightening: The bottles are moved to the Cap Tightening Station, where a motorized system rotates the caps to ensure a tight and accurate seal. [01:31]

3. Control System (PLC)

Controller: The heart of the system is the PLC (Programmable Logic Controller), an industrial control system. [01:41]

Sensors: Sensors detect the position of the bottles at various points. [01:44]

Control: The PLC receives signals from the sensors and transmits signals to the motors and other mechanisms to ensure that each step of the filling and capping process operates smoothly and in the prescribed order. [01:48]

The result is a completely filled and tightly capped bottle, ready for use. [01:52]

How to Make Automatic Bottle Filling and Capping Machine Using Arduino

...

This video teaches how to build an Automatic Bottle Filling and Capping Machine using an Arduino microcontroller and 3D printed parts.

This machine demonstrates its accuracy and speed. [00:06]

Summary of the steps and main components:

1. Control Board Design

The creator of the video began by designing and fabricating a printed circuit board (PCB). [01:15]

Main Electronic Components Components used on the PCB include:

Arduino Nano

A4988 Stepper Motor Driver

12V DC Relay

Transistors, Resistors, Capacitors, Diodes, and Buzzers [03:09]

2. Machine Structure Assembly

Most of the main components are 3D printed parts [06:04]

Mechanical and electrical components used include:

Linear Sliding Bearings

NEMA 17 Stepper Motors for Motion Drives

12V Water Pumps for Liquid Filling

Small Air Pump and Solenoid Valve

3 Infrared Sensors for Position and Object Detection [07:43]

Assembly Process: The slide rails, stepper motors, timing belts, and capping assembly are assembled on a wooden base. [09:05]

3. Main Mechanisms

Mechanisms, Main Components, Operation

Filling: Water Pump, Tubing, and Syringe (20 ml medical syringe) [08:50] The water pump dispenses liquid through the tubing into the conveyed bottles. [14:33]

Capping: 12V DC Capping Motor (DC Gear Motor), 3D Printed Capping Unit, and Spring. [08:32] The motor rotates and presses the fed cap onto the filled bottles. [12:14]

Conveyor Belt: Conveyor Belt (From the previous video), stepper motor [16:58] conveying empty bottles into the machine, conveying filled bottles out [17:01]

4. Sensors and Control System

Sensor 1: Detects the machine's home/reference position (Homing Position) [13:42]

Sensor 2: Detects whether a bottle is in the filling position. If there is no bottle, the machine automatically stops [14:14]

Sensor 3: Detects whether a cap is in the waiting position. If there is no cap, the machine automatically stops and gives an alarm [14:20]

Writing and uploading Arduino code to control the sequential operation of all motors and sensors [16:34]

5. Demonstration

A video demonstrating the machine's operation, demonstrating that it can accurately and continuously fill and cap small bottles [18:06]

Demonstrating the automatic stop function when there are no bottles [19:20] and when there are no caps in the feeder [20:35]

한미자동기계(Hanmi automatic machinery) § 인슐린 주사기 조립장치(insulin syringe assembly machine)

...

This video from Hanmi Automatic Machinery demonstrates the operation of the Insulin Syringe Assembly Machine, a high-speed automated system used to assemble various parts of medical syringes.

Video Summary:

The video demonstrates the automated insulin syringe assembly and manufacturing process. The machine assembles the plastic parts (barrel) and the rubber parts/plungers:

Syringe Barrel Feeding and Alignment:

The plastic syringe barrel (the main part of the syringe) is fed vertically into the machine. [00:00:00 - 00:00:20]

Piston/Pressure Rod Feeding and Alignment (Plunger/Piston Rod):

The plunger rod, usually a long plastic rod, is fed and aligned along the inlet of the machine. [00:00:21 - 00:00:40]

Assembling the rubber stopper/gasket to the plunger:

The rubber stopper or gasket, which creates pressure in the syringe, is automatically and precisely fed into the plunger end. [00:00:41 - 00:01:00]

Final Assembly:

The plunger rod, with the rubber plunger attached, is quickly and continuously inserted into the syringe. [00:01:01 - 00:01:30]

Transportation and Packaging (Output/Packaging):

Completed insulin syringes are transported from the production line to the next step of sterilization and packaging. [00:01:31 - 00:02:37]

This system is an example of automation in the medical device manufacturing industry, which requires cleanliness, precision, and high speed in the production of delicate parts.

한미자동기계(Hanmi automatic machinery) § 원터치 캡 조립기(one touch cap assembly machine)

...

This video from Hanmi Automatic Machinery demonstrates the operation of a One Touch Cap Assembly Machine, an automated machine used in the packaging industry, particularly for caps and containers that require subassembly.

Video Summary:

This video demonstrates the operation of the machine to quickly and automatically assemble two cap halves:

Main Cap Assembly:

The main cap assembly (cap base, main cap) is fed into the machine via a conveyor belt or feeder. [00:00:10 - 00:00:20]

Flip Top Assembly:

Flip Top Assembly (Flip Top Components) are sorted and fed into the system using a vibratory bowl feeder or other sorting mechanism. [00:00:21 - 00:00:35]

Automated Assembly Process:

The machine uses a rotary assembly mechanism or linear assembly mechanism to pick up the flip top components, stack them, and press them together with the main lid components precisely and continuously. [00:00:36 - 00:01:00]

Inspection/Rejection (Optional):

In some cases, quality inspection or rejection of incompletely assembled lids may be performed. (This type of machine typically includes an inspection system.) [00:01:01 - 00:01:40]

Result:

The completed one-touch caps (prefabricated caps) are unloaded from the machine for packaging. [00:01:41 - 00:03:00]

This machine demonstrates the ability to produce flip-top caps at high speed and with consistent quality on an industrial production line.

Automatic Chicken Dicing Meat Cutting Machine From Twothousand Machinery

...

This video from Twothousand Machinery demonstrates the operation of the Automatic Chicken Dicing Meat Cutting Machine.

Video Summary:

Feeding: The video shows chicken pieces (presumably deboned) being placed into the machine's feeding chute. [00:00:00 - 00:00:02]

Cutting Process: The chicken is fed into a section with multiple blades. The machine rapidly dices the meat. [00:00:02 - 00:00:10]

Result: The chicken pieces, cut into uniformly sized cubes, are discharged from the other end of the machine, ready for further processing. [00:00:11 - 00:00:17]

This machine is designed to speed up and increase efficiency in preparing standardized pieces of meat for the food industry.

Industrial Automation Systems From DMG MORI: The Future of Automated Manufacturing

...

This video from DMG MORI explains the future of automated industrial manufacturing, highlighting the flexible and versatile automation systems the company offers.

Video Summary: DMG MORI's Automation Systems

The video presents a comprehensive automation solution that can be adapted to meet the diverse needs of manufacturing:

1. Single Machine Automation

Introduces automation systems for single machines, such as Robo2Go and WH-Cell.

These systems enable fast and easy automation of production processes, using robots to handle parts. (Loading/Unloading) [00:00:27 - 00:00:46]

2. Scalable Automation

Focuses on solutions that can be scaled to meet the needs of the factory, such as PH-Cell and RPS (Rotary Pallet Storage).

These systems allow for the management of larger and more complex pallets and workpieces in a variety of production processes. [00:00:47 - 00:01:21]

3. Interlinked Production Systems

Represents the linking of multiple machines together to create seamless production systems, such as Linear Pallet Pool (LPP) and Central Pallet System (CPS).

These systems enable more efficient production management and material flow, and allow for longer unattended production runs. [00:01:22 - 00:02:16]

4. Software and Control Integration

Intelligent control software is presented to manage and sequence production tasks in fully automated systems. To ensure efficient operations and real-time monitoring of production status [00:02:17 - 00:02:47]

5. Vision Summary

DMG MORI promotes its vision that automation is the key to a flexible, safe, and highly efficient "future of automated manufacturing." [00:02:48 - 00:03:30]

How Do Printers Work?

...

Have you ever wondered how a printer can turn a blank sheet of paper into a masterpiece or an important document? This video explores the fascinating world of printers! From the precision of inkjet technology to the speed of laser printers, we'll analyze how these everyday machines work. We'll also explore the role of software, wireless printing, and even the future of 3D printers that are transforming industries. Watch to discover the incredible science and engineering behind printing!

Things to Know:

1. Introduction: The Magic of Printing

2. Printer Types: Inkjet vs. Laser

3. How Inkjet Printers Work

4. The Internal Mechanisms of Laser Printers

5. Paper Handling: Avoiding Paper Jams

6. The Role of Software in Printing

7. Color and CMYK Printing Explained

8. 3D Printers: A New Dimension

9. Printer Maintenance Tips

10. Summary: Everyday Technological Wonders

#printer #howprinterswork #inkjetprinters #laserprinters #3dprinters #technologyexplained #printingprocess #printingscience #technologyeducation #everydaygadgets

How do printers work? (Color Laser Printer & inkjet printer)

...

This video explains how printers work, focusing on color laser printers and inkjet printers.

Here's a summary of key content:

1. Color System Used in Printing (CMYK)

The color system used in printing is CMYK, which consists of:

Cyan

Magenta

Yellow

Key (Black)

Various colors are created by mixing these four colors. [00:09]

Black (K) is added because mixing cyan, magenta, and yellow alone would be difficult to create a complete black. [00:33]

The printed image is composed of tiny dots of each color. [00:46]

When layers of the four colors overlap, This creates the beautiful colors we see. [01:14]

2. How a Color Laser Printer Works

The primary process involves attaching toner, a tiny particle of ink, to the paper. [00:58]

Charging the OPC Drum:

The charging roller creates a negative charge on the OPC Drum's surface. [01:38]

Image Creation:

A laser beam is projected onto the drum's surface, following the image to be printed. [01:54]

The area affected by the laser changes its charge state to a positively charged state. [02:01]

Toner Application:

The developer roller applies the toner. (which has a negative charge) comes into contact with the drum [02:11]

The toner is attracted to the positively charged areas on the drum [02:11]

Transfer to Paper:

The transfer roller on the bottom creates a strong negative charge that attracts toner from the drum to the paper [03:01]

For color printing, the paper rolls through the four toner cartridges (yellow, magenta, cyan, and black) in sequence [03:43]

Fusing:

The toner on the paper is subjected to heat and pressure to permanently bond it to the paper, creating the final printed image [03:15]

3. How an Inkjet Printer Works

Inkjet printers use ink instead of powdered toner [04:05]

There are small holes under the cartridges that serve as channels for the ink to be released [04:05]

The ink droplets are controlled by Vibrating the crystal with electrical energy [04:13]

The strength of the electrical charge determines the amount of ink droplets that are sprayed [04:22]

Different colors of ink are sprayed onto paper and mixed in specific amounts to create the desired color [04:28]

Flexographic Printing Basics

...

Learn the basics of flexographic printing from Label Technology, an award-winning printer. This informative video details the process, from artwork optimization to the press's multi-station color application. See how a photopolymer plate and three-roll system create high-definition images.